D.Balaji

2-1/13A, Sudappa Complex,
Ganapathy Nagar, E-mail:
balajidevaraj@yahoo.co.in
Thally Road, balajidevarajan@hotmail.com
Hosur – 635 109. Mobile: 98416 67340


Objective: To Pursue a Challenging career in the
areas of production and IT enabled production
planning

Merits
·More than five years of industrial experience in
an ISO 9002 certified manufacturing Industries.
·Hands-on experience in ERP (BaaN Package, MOVEX
Package)
·Multi Skilled in the areas of Inventory
Management, Production activities, Scheduling of
Purchase components, Machine shop scheduling and
loading.
Professional Experience

Oct 2000 – Sep 2005 : M/S. FAL Industries ltd.,
(FORBES Group), Chennai 600 096, India.
An ISO 9002 Company, which manufactures office
equipment viz., Mechanical Typewriters for export
and domestic markets, which diversified into
Vacuum cleaners, Universal Motors.

Sep 2005 – Till Date : M/S. Faiveley Transport (I)
Ltd (Formerly M/S. Sabwabco Ltd), Hosur, India.
An ISO 9001 & 14001 Company which manufactures
railway products like Air brake equipments,
Couplers, PMBS, Pantograph etc.
Work Experience
Oct 2000 to Sep 2005 : Engineer - Production /
Production and Planning [Centralised – (Mechanical
typewriter, Vacuum cleaner, Plastics Injection
Moulding, Tool Room)]
·Preparation of Material Consumption budget for
the Financial Year
·To co-ordinate with Sales Department to draw up
Monthly Sales & Despatch Plan.
·To co-ordinate with Purchase Department to draw
up Procurement Plan & Delivery schedule of all
Raw Materials & Components.
·Responsible for production departments such as
spot-welding, hand brazing, riveting, drilling and
tapping, segment soldering, press shop.
·To co-ordinate with Production Departments to
draw up Monthly Production schedule of all
semi-finished & Sub-assembly components.
·To co-ordinate with Assembly Department for the
Production of MTW based on the Sales Plan.
·To closely interact & following with all the
functions to bring in synergy to ensure
uninterrupted supply of components to all
Production departments & Assembly in order
- To ensure delivery schedule are met.
- To ensure Higher Productivity.
- To ensure consistent information across
the Company.
·Stringent co-ordination with allied departments
to avoid bottlenecks in the shop floor.
·Perform time study on various operations to
reduce lead-time in production of components.
·Maintenance of records based on ISO 9002.
·Responsible for this preparation of MIS on
inventory & Production to ensure the Management is
fed with right & timely information.

Sep 2005 – Till Date:Executive Engineer – Planning
(Centralised)
·Preparation of Material Consumption budget for
the Financial Year
·To co-ordinate with Sales Department to draw up
Monthly Sales & Despatch Plan.
·To co-ordinate with Purchase Department to draw
up Procurement Plan & Delivery schedule of all
Raw Materials & Components.
·Responsible for executing MRP engine as per the
sales plan & Forecast in a highly sophisticated
ERP environment (MOVEX package).
·Lead time analysis of all the direct materials.
·Responsible for all the master data set up &
updating in MOVEX.
·Responsible for identifying all the ‘C’ class
components for each product and designing two-bin
system for the components.
·Responsible for identifying the ‘C’ class
components eligible for “Free Pass” inspection and
activate them through necessary Master settings in
MOVEX.
·Capacity planning & analysis of machine shop &
the assembly shop.
·Estimating demand analysis of all the critical
suppliers.
·Responsible for this preparation of MIS on
inventory & Production to ensure the Management is
fed with right & timely information.
·Analysis & control of all non-moving items.
Achievements

-Responsible for the Master Data set up.
-Well versed with all modules of Manufacturing &
Distribution packages of BaaN ERP & MOVEX
package.
-On-line information on Inventory.
-Reduction in inventory from 180 lakhs to 100
lakhs (in MTW division)
Personal Front

Date of Birth : 04/11/1978

Age : 27 Years

Marital Status : Married


Education : Bachelor of Engineering
(Mechanical) : May 2000 – 74.7%
Institution : Hindustan College of Engineering,
Chennai· Computer Skills : Ms-Word, Excel & Power
point, Oracle, VB, Baan IV, MOVEX·
Languages
Known : English, Tamil, Hindi

Additional trainings undergone:
1)In-house Training Programme as ISO 9001:2000
Internal Quality Auditor’s Training Programme by
Nathan & Nathan Consultants Pvt. ltd.
2)Training programme on Human resources Management
by Mr.K.K.Ravishankar.
3)Training programme on Kaizen (Continuous
improvement).
4)Training Programme on Approach to humans by
Mr.K.K.Ravishankar.